Main.vi

The boiler controller allows a user to start and shut down a boiler.

Use the Reset, Start, and Light Pilot controls to sequentially start the boiler.

Use the Fuel Control Valve change the flow of fuel into the boiler.

Use the Stop Boiler button to shut down the boiler.

To shut down the system or in the event of an emergency, use the Emergency Stop button to close the application completely.

Main.vi

cbool

Emergency Stop

Stop the application within 100ms.

The boiler controller should not stop until it receives confirmation that the boiler stopped.

cbool

Reset

Reset the boiler.

Activate the Run Interlock on the boiler.

cbool

Start

Start the primary fan for the pre-purge cycle. This fan runs for a fixed period of time.

cbool

Light Pilot

Start the flow of gas and ignite the pilot.

The flame sensor on the boiler measures the level of the pilot flame. When the flame level reaches its threshold, the controller increases the fuel control valve to 10% and turns on the forced draft fan. The flow of gas to the pilot stops and the pilot turns off.

At this point, the boiler is running.

cbool

Stop Boiler

Turn off the boiler and initiate a purge cycle.

The fuel valve closes and the flame level is reduced to zero.

The primary fan turns on to start the purge cycle, which lasts for a fixed period of time.

At the end of this cycle, the system is back in its initial state.

cu32

Fuel Control Valve

Change the amount of fuel flowing into the boiler.

Until the boiler is running, this value remains at 0. Once the boiler is running, the value may range from 10-75%.

istr

Status

Indicates the current state of the system.

ibool

Primary Fan

The primary fan runs during purge cycles to clear any combustible gasses that have accumulated in the system.

ibool

Pilot Gas Valve

The pilot gas valve controls the flow of fuel to the pilot flame.

ibool

Pilot

The pilot flame ignites the fuel provided to the boiler through the fuel control valve.

ibool

Forced Draft Fan

The forced draft fan ensures that sufficient airflow is provided to the combustion chamber while the boiler is running.