Lean Fundamentals Certified Exam

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Prove your knowledge of Lean with this 30 question exam. You need at least 18 correct answers to earn a certificate. But don't worry if you fail - you can retake the exam at any time!

If this topic is new to you, read first about the Lean concepts here: https://leanpm.org/lean-project-management-lean-concepts

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Country

The House of Lean

Which of the following is a pillar of Lean?

1 point

Challenge

Kaizen

Respect for People

Genchi Genbutsu

Clear selection

Which of the following is NOT a core principle of Lean?

1 point

Challenge

Waste elimination

Genchi Genbutsu

Kaizen

Clear selection

What can be described as a mindset and practice of continuous improvement through innovation and evolution?

1 point

Kaizen

Six Sigma

Kaikaku

Kakushin

Clear selection

What is Genchi Genbutsu?

1 point

Change for good

Radical change

Radical innovation

Onsite hands-on experience

Clear selection

This pillar or principle of Lean applies equally to employees, customers and partners: (choose the best answer)

1 point

Challenge

Continuous Improvement

Kaizen

Respect for People

Clear selection

………………. is a core value of Lean.

1 point

Sustainable development

Respect

Teamwork

Production efficiency and product quality

Clear selection

What is NOT a goal of the Toyota Production System?

1 point

Sound quality and full customer satisfaction

Better teamwork

Short lead time

Ability to produce a variety of cars, one at a time

Clear selection

…………… is a principle which requires that, when a problem is detected, the equipment should come to a safe stop immediately, to prevent the production of defective products.

1 point

Continuous improvement

Jidoka

Just-in-Time

Built-in quality

Clear selection

The goal of ……………. is to achieve a continuous flow and fill a customer’s order in the shortest possible time by doing only what is needed to perform the next process.

1 point

Lean Planning

Push System

Jidoka

Just-in-Time

Clear selection

Which of the following is a source of waste?

1 point

Activity or step that does not add customer value but absorbs resources

Uneven production

Pushing people or machines to work beyond their natural limits

All of the above

Clear selection

Who defined the original seven types of muda (waste)?

1 point

Taiichi Ohno

Kaoru Ishikawa

Jeffrey K. Liker

Shigeo Shingo

Clear selection

Which of the following is NOT a principle of Lean Thinking?

1 point

Make value flow

Stop and see

Identify the value stream

Specify value by specific product or service

Clear selection

A ………….. is the sequence of all the steps necessary to create and use a product or service that brings value from concept to realization.

1 point

lean process

flow of value

value stream

customer pull

Clear selection

What is Type One muda (waste)?

1 point

Non value-added activities

Value-added activities

Steps that create no value and are avoidable

Steps that create no value but are unavoidable

Clear selection

What is Type Two muda (waste)?

1 point

Non value-added activities

Value-added activities

Steps that create no value and are avoidable

Steps that create no value but are unavoidable

Clear selection

…………….. means producing a product or providing a service which the customer derives value from, only when they order it.

1 point

Eliminating waste

Pulling value

Just-in-Case

Adding value

Clear selection

Which of the following is an effect of small batch sizes?

1 point

Shorter processing time

Longer processing time

Delays

Rework

Clear selection

Which of the following is NOT one of the original seven wastes of Lean?

1 point

Waste of productivity

Waste in transportation

Waiting

Waste of overproduction

Clear selection

Over-processing is .......................

1 point

rework

Work-in-Process

adding more features to a product than the customer will use or requires

producing more than needed

Clear selection

……………. is adding more features to a product than the customer will use or requires.

1 point

Waste of stock on hand

Over-processing

Overproduction

Waste of making defective products

Clear selection

Which of the following can help avoid overproduction?

1 point

Stop and Fix system

Stop the Line system

Push system

Pull system

Clear selection

What is Muri (unreasonable requirements)?

1 point

Pushing people or machines to work beyond their natural limits

Goods and services which don't meet the needs of the customer

Waste of untapped human potential

Working on unnecessary features

Clear selection

Inventory generates warehousing, depreciation, shrinkage, insurance and lost opportunity costs. Which of the following is NOT a type of inventory?

1 point

Raw material

Work-in-Process

Finished goods

Rework

Clear selection

Leveled production ………… and allows continuous flow.

1 point

influences demand

generates waste

is more efficient

reduces demand

Clear selection

Which of the following are core Lean principles?

1 point

Challenge, Kaizen, Waste Elimination and Teamwork

Challenge, Kaizen, Respect and Teamwork

Courage, Kaizen, Respect and Teamwork

Challenge, Kaizen, Respect and Just-in-Time

Clear selection

……………… is a principle which requires that, when a problem is detected, the equipment should come to a safe stop immediately, to prevent the production of defective products.

1 point

Jidoka

Kaikaku

Kakushin

Heijunka

Clear selection

……………….. is a system “based on the philosophy of the complete elimination of all waste in pursuit of the most efficient methods”.

1 point

Lean

Continuous improvement

Lean manufacturing

Lean culture

Clear selection

Which of the following is NOT one of the 14 Principles of the Toyota Way?

1 point

Go and see

Sustainable development

Learn and continuously improve

Visual control

Clear selection

The movement of products, materials or people between processes is a ……………. if it is not directly associated with value-adding activities.

1 point

challenge

just-in-case operation

waste

cost

Clear selection

…………….. is a principle to make correct decisions, based on the facts found at the source.

1 point

Genchi Genbutsu

Kaizen

Respect for People

Jidoka

Clear selection

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