Hayward Pro Logic® Installation Manual
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Hayward Pro Logic® Installation Manual

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See also: Operating Manual , Operation & Installation Manual
Pro Logic
Automation and Chlorination
Installation Manual
for models
PL-PS-4
PL-PS-8-V
PL-PS-8
PL-PS-16-V
PL-PS-16
www.haywardnet.com

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Summary of Contents for Hayward Pro Logic®

  • Page 1 Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8-V PL-PS-8 PL-PS-16-V PL-PS-16 www.haywardnet.com...
  • Page 2 IMPORTANT SAFETY INSTRUCTIONS When using this electrical equipment, basic safety precautions should always be followed, including the following: READ AND FOLLOW ALL INSTRUCTIONS • • WARNING: Disconnect all AC power during installation. • WARNING: Water in excess of 100 degrees Fahrenheit may be hazardous to your health.

  • Page 3: Table Of Contents

    Table of Contents Introduction Before You Begin..............Installation Steps..............1. Preparing General Water Chemistry............. Pool/Spa Water Salt..................2. Mounting Pro Logic Control Center........... Equipment PS-16 Expansion Unit............Temperature Sensors............Optional Chlorination Function..........Optional AQL-CHEM ORP and pH Sensing Kit....Optional AQL-COLOR-MODHV Network Module..... Optional Wired Remote Display/Keypad......

  • Page 4: Introduction Before You Begin

    Utility electrical outlet and weatherproof cover (for mounting on side of Pro Logic) Mounting hardware (screws, etc.) for mounting Pro Logic and remote display/keypad Valves (use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Order Separately...

  • Page 5: Installation Steps

    NOTE: Before installing this product as part of a saline water purification system in a pool or spa using natural stone for coping or for immediately adjacent patios/decking, a qualified stone installation specialist should be consulted regarding the appropriate type, installation, sealant (if any) and maintenance of stone used around a saline pool with electronic chlorine generator in your particular location and circumstances.

  • Page 6: Preparing General Water Chemistry

    1. Preparing Pool/Spa Water General Water Chemistry Salt is required only if you are using the chlorinator features on the Pro Logic Control. If you are NOT using the chlorinator, it is recommended that you follow all of the other chemistry recommendations besides salt. Refer to the description of the Pro Logic configuration menu for information on enabling/disabling the chlorinator (see page 24).

  • Page 7: Pool/Spa Water Salt

    Salt (When using optional chlorinator function) Salt Level Use the chart below to determine how much salt in pounds or (Kgs) should be added to reach the recommended levels. Use the equations on the following page (measurements are in feet/gallons and meters/liters) if pool size is unknown.

  • Page 8: Mounting Pro Logic Control Center

    Pool Sizing Formula Liters Gallons (pool size in meters) (pool size in feet) Length x Width x Length x Width x Rectangular Average Depth x 7.5 Average Depth x 1000 Diameter x Diameter x Diameter x Diameter x Round Average Depth x 5.9 Average Depth x 785 Length x Width x Length x Width x...

  • Page 9: Equipment Ps-16 Expansion Unit

    The PL-PS-4/8/16 models require the use of a chlorinator cell and plumbing kit to provide pool chlorination. These items are not included with the Pro Logic and can be purchased separately at your local Hayward dealer. Choose a chlorinator cell model based on the size of your pool. The following models are available:...

  • Page 10: Optional Wired Remote Display/Keypad

    Wireless Remote Controls A single Base Station must be installed on the Pro Logic in order to use any of the Hayward wireless remote controls. There is no limit on the number of wireless remotes that can used. The maximum distance between wireless remotes and the base station on the Pro Logic main control unit is 400 feet (120m) line of sight or 200 feet (60m) through walls, etc.

  • Page 11: Plumbing "Standard" Pool/Spa Configuration

    3. Plumbing “Standard” Pool/Spa system configuration These systems use a single filter pump and filter. Pool or spa operation is controlled by two 3-way valves (suction and return). Refer to the diagram below. HIGH VOLTAGE LIGHTS High Voltage Relays Valve Outputs LOW VOLTAGE Filter Pump Pool/Spa Suction...

  • Page 12: Dual Equipment" Pool/Spa - Separate Heaters

    “Dual Equipment - Separate Heaters” for Pool/Spa configuration These systems have 2 complete sets of equipment (filter pump, filter, heater)—1 set for the pool and the other set for the spa. Refer to the diagram below: High Voltage Relays Valve Outputs Heater Outputs HIGH VOLTAGE LIGHTS...

  • Page 13: Dual Equipment" Pool/Spa - Shared Heaters

    5. The chlorinator cell must be installed in the pool plumbing. If spillover is enabled, then the Pro Logic can chlorinate both the pool and spa (during spillover operation). Otherwise, the Pro Logic will only chlorinate the pool and the spa sanitization will have to be handled manually. 6.

  • Page 14: Turbo Cell

    4. The Pro Logic can be programmed to accommodate spillover if desired. Note that spillover operation will be automatically suspended whenever the spa filter pump is turned on. 5. The chlorinator cell and flow switch must be installed in the heater return path. If spillover is enabled, then the Pro Logic can chlorinate both the pool and spa (during spillover operation).

  • Page 15: Electrical Main Service

    4. Electrical Wiring 4 wire connection between PS-16 and -EXP Remote Display/Keypad Wireless Base Connector To PS-16 Display/Keypad Receiver Connector AQL-CHEM Connector Connector 4 Temp “Local” Display Sensor Inputs 8 High Voltage Relays External Input Interlock For use with for PS-8, PS-16 PS-16 only 2 Heater Outputs (4 relays for PS-4)

  • Page 16: Pro Logic Control Power

    Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to operate the control logic circuits and the chlorinator. This power should be connected to one of the circuit breakers. WARNING: 120VAC only (permanent damage if connected to 240V) Factory Prewired 120, 2VA...
  • Page 17 The Pro Logic can control up to 2 Hayward TriStar VSPs and 8 EcoStar VSPs. Refer to the diagram below for proper input wiring to the VSP. Wiring from the 220V breaker must connect through the Pro Logic’s Filter/Lights/Aux relay. Refer to VSP Address Setting on page 18 to determine which relays can be used with your pump.

  • Page 18: Low Voltage Wiring

    (usually identified as “2-wire” remote control). For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. Refer to the diagrams and the information on the following pages for more details on the connec- tion to several popular heaters.
  • Page 19 Fusible Link Hayward Heaters Refer to the instructions in the heater manual for “2-wire Remote Thermostat” operation under “Remote Control Connections” and the diagram on the below: 1. Turn off power to heater. 2. Wire Pro Logic to terminals 1 & 2 (see diagram).
  • Page 20 Pentair/Purex/MiniMax 1. Turn power off to heater. 2. Remove factory installed jumper from the “Ext Switch” connector. 3. Wire the Pro Logic to the “Ext Switch” connector as shown below. 4. The wires to the Pro Logic must be separated from any line voltage wires. Failure to follow these instructions may cause erratic operation of the heater.
  • Page 21 Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to your TriStar or EcoStar manual(s) for proper low voltage communication wiring between the Pro Logic and the Hayward Variable Speed Pump. A pump address must be configured for each VSP used in the system. This address is entered into the VSP’s configuration menu.
  • Page 22 The sensors are provided with a 15 ft. cable. If a longer cable is required, contact the Hayward service dept. (908-355-7995) for information on suitable cable types and splices. See Temperature Sensors on page 6 for directions on installing sensors.
  • Page 23 Base Station Plug in the connector from the wireless base station into the “Wireless” connector on the main PCB in the Pro Logic control unit. Connector for Base Station Base Station (AQL2-BASE-RF) Pro Logic Main PCB Tighten nut AQL-CHEM ORP and pH Sensing Kit Plug in the connector from the AQL-CHEM into the “AQL-CHEM”...
  • Page 24 Hayward Aqua Rite Chlorinator The Pro Logic can control one or more Hayward Aqua Rite chlorinators when additional sanitizing capacity is required. A 4 wire connection is used to communicate to the Aqua Rite and can be wired up to 500' apart. Any outdoor rated 4 conductor cable can be used.

  • Page 25: Configuration Group Function

    5. Configuration Setup After plumbing and wiring are complete, the Pro Logic MUST BE CONFIGURED before attempting to operate. Configuration information is entered at the keypad and “tells” the Pro Logic what equipment is connected and how each should be controlled. Group Function The latest version of the Pro Logic offers the ability to assign a Group function to a particular button.
  • Page 26 Note that all functions in the table may not be offered. The available functions are dependent on how the Pro Logic is configured. For example, if the Pro Logic is configured for a single heater, “Heater2” will not be available as an option in the Group menu.

  • Page 27: Configuration Menus

    Accessing the Configuration Menus Configuring the Pro Logic requires that you navigate through the Configuration Menu and input various informa- tion. For more detailed information about using the Pro Logic menu system, refer to the Operation Manual. To access the Configuration Menus Configuration Press repeatedly until “Configuration Menu”...
  • Page 28 Chemistry Config. Press to access Chemistry Config. Wizard Wizard + to enter Move to previous/next menu item Chemistry Configuration Wizard Requires use of the optional AQL-CHEM Sensing Kit. Following the steps of the Chemistry Config. Wizard will set up the AQL-CHEM to sense ORP and pH levels and, if the chlorination function is used, can configure the Pro Logic to generate the correct amount of chlorine to properly sanitize the pool.
  • Page 29 switched to spa) by successive presses of the “Pool/Spa” button. For “Pool and Spa-Dual”, only “Pool Only” and “Spillover” are available. Filter Operation If “Spa Spillover” is selected, the Pro Logic will automatically switch the pool/spa suction and return valves to “spillover” at the start of the programmed pool filtering time period or when the super- chlorinate function is turned on.
  • Page 30 Flow Monitor This feature will help protect the filter pump from damage due to no flow. When used with a Hayward flow switch, the Pro Logic monitors the state of water flow when the filter pump is on. If no flow is detected for more than 15 minutes, the Pro Logic will shut down the pool pump and the “Check...
  • Page 31 For the Hayward variable speed pump: The Spa Filter (Aux1) relay is used to supply input power to the pump. The relay will be on when the filter pump output is on. When the filter pump output is off, the relay will be off.
  • Page 32 External Input When enabled, the filter pump will be forced off when the external input is active. Note that freeze protection will have precedence over this feature. NOTE: Heater1 and Heater2 configuration are identical. If Heater2 is enabled then Valve4 will automatically be disabled due to the fact that they use the same output relay and only 1 function can be assigned to that relay.
  • Page 33 Heater Extend If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off time until the pool (or spa) is heated up to the desired temperature setting (see Settings Menu). Heater extend will NOT cause the filter pump to turn on, it will only delay the turn off time when the heater is operating.
  • Page 34 Solar Extend If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off time if solar heat is still available. When solar heat is no longer available, both the solar valve/pump and filter pump will turn off simultaneously. Solar extend will NOT cause the filter pump to turn on, it will only delay the turn off time when solar is operating.
  • Page 35 NOTE: If an AQL-COLOR-MODHV ColorLogic Network Module is detected at startup, only the Lights Name menu will appear under Lights Configuration. Refer to the AQL-COLOR-MODHV manual for more information. Lights Config. Push to access Lights options + to view/change Move to previous/next configuration menu Lights Name Rotates between all available names Pool Light...
  • Page 36 20% to 100% (default). The level is saved for the next time the lights are turned from off to If “VSP” is selected, the Lights relay is used to supply power to a Hayward Variable Speed Pump (VSP). The relay will be on when the Lights output is on and off when the output is off. On, off and speed are controlled by commands sent to the VSP.
  • Page 37 lights relay during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation system. Freeze Protection is not available for low speed filter pump, dimmer, group, super chlorinate or pH dispense functions. Lights Pump Speed This is the speed of the filter pump when the Lights output is on. The default selection is “Settings Menu”.
  • Page 38 If “VSP” is selected, the Aux relay is used to supply power to a Hayward Variable Speed Pump (VSP). The relay will be on when the Aux output is on and off when the output is off. On, off and speed are controlled by commands sent to the VSP.
  • Page 39 position other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar, low speed filter pump, dimmer, group, super chlorinate or pH dispense functions. Aux1 Group The Aux1 Group function allows the user to perform multiple tasks with a single push of the “Aux1”...
  • Page 40 NOTE: The configuration for Valve3 and Valve4 are identical. However, if Heater2 was enabled, then the Valve4 configuration will not appear (a single relay is used to implement either the Heater2 function or the Valve4 function--it can not do both). For PS-16, see aux logic on page 27 for control of Valves7, 8, 9 and 10.
  • Page 41 Group – the valve operates when the Group function is initiated and shuts off when the Group function is terminated. See valve3 Group section for operation information for the Group function. Super Chlorinate – The Super Chlorinate function can be assigned to any Aux, Lights or Valve button.
  • Page 42 if AQL-SS-D is connected Digital Spa Config. Push to access the Digital Spa Side Remote options + to view/change Move to previous/next configuration menu Select Digital Spa Rotates between all available remotes Move to next menu item Rotates between System Off, Pool/Spa, Filter, Lights, Heater1, Valve3, Digital A, Button 1 Valve4, and all available Aux outputs Pool/Spa...

  • Page 43: Maintenance Menu

    if any output is configured as a variable speed pump Toggle between % and RPM VSP Speed Move to previous/next configuration menu This is the unit of measure for displaying the speed of the variable speed pump. Select % of maximum speed (3450 RPM) or revolutions per minute (RPM).

  • Page 44: System Startup Before Startup

    6. System Startup and Checkout Before Startup Before starting the Pro Logic for the first time, be sure that the following items have been completed: 1. Pool/spa chemicals are within the recommended levels according to the chart on page 3. 2.

  • Page 45: Service Mode

    • The display will periodically indicate that the filter pump is on for heater cooldown and show the minutes remaining. • The pump will automatically turn off at the end of the 5 minute heater cooldown period. For more detailed instructions on control and operation of the Pro Logic system, refer to the Operation Manual. Service Mode Service mode disables all automatic control operation and is intended to be used when servicing the pool system.

  • Page 47: Warranty Pro Logic Limited Warranty

    (3) years. Hayward/Goldline also warrants its Aqua Trol chlorination products to be free of defects in materials and work- manship, under normal use and service for a period of one (1) year. These warranties are applicable from the initial date of installation on private residential swimming pools in the US and Canada.
  • Page 48 7-day or weekend/weekday timeclock 12 hour or 24 hour time format ºF or ºC vsp speed (% or rpm) reset colorlogic to default 620 Division St. 092330D RevG reset to default Copyright © 2010 Hayward Elizabeth, NJ 07207...

This manual is also suitable for:

Pro logic pl-ps-4-culPro logic pl-ps-16-culPro logic pl-ps-8-culPl-ps-4Pl-ps-8Pl-ps-16 ... Show all

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